LB3HC's hightech blog

Amateur radio, RF design, electronics, uC, software, Arduino, AVR, Antennas


Teardown of the AnyTone AT-5189 4m FM radio

I purchased a couple of Anytone AT-5189 4m FM radios at a flea market. As the radio is of Chinese origin I was interested in seeing how the chinese engineers is coming along regarding design, waterproofing / IP degree, PCB layout, internal shielding, component selection and general workmanship.

Summary: the radio is surprisingly well designed. A cast alu chassis is made with milled grooves for O rings, professional layed out PCB,  proper ground vias and compartmentization,  no stray cabling inside. The integrated chips used in the design are LMX1511 synthesizer, MC3311 compander, M62364 DA, KIA278 LDO, RDO7MVS18 driver. Well known integrated circuits.

Some pictures:

20160410_084411-1 20160410_084351-120160410_084451-120160410_084808-120160410_09443120160410_084402 20160410_094318


Posted: April 10th, 2016 under Amateur radio. Tags: , , , , ,
Comments: none


SSB speech clipper testing

Alex VE3NEA has coded the cool Voice Shaper software (see more here ) This software implements the equivalent of RF speech clipping in software. Unfortunately, the VE3NEA software does not support modern sound sources like USB headsets. It only accepts an old fashioned analog input from a sound card (at least on my machine). I was able to get around that by using Virtual Audio Cable repeater function plus a couple of virtual cables to route the audio back to Audacity for recording of the result down to mp3. Here is the setup.


You can hear the effect of the speech clipper by playing the MP3 audio file recorded purely from software below:

Pretty hefty punch!

Below you can watch a video illustrating the effect of a speech clipper on the signal to noise ratio on SSB. You can get as much as 6dB (too be verified) of increase in S/N ratio from a non compressed SSB signal due to that the average power level is raised significantly.


Video demos of SDR one hand contest trackerball controller

Posted: December 26th, 2015 under Amateur radio, Contesting, Hacks, SDR. Tags: , , , , , , , , ,
Comments: none


HDSDR trackerball VFO project

I have been working on a trackball based controller for my HDSDR SDR project lately. This is a small R&D project that is run on my spare time where the goal is to determine if it is possible to use a trackball as a VFO for software defined radio (SDR) in contests. The project started out based on a demand for a more ergonomic way to operate a mult receiver in a contest environment that is less fatiguing during 48hours duration of a major contest like CQWW or CQWPX. The goal is that it should be possible to operate all radio functions you need from one hand only: VFO, speed of vfo, band, mode, filter width, volume, gain. I have modified a Marconi trackball and the controller is a Trinket Pro controller (Arduino)

20151219_131116 20151219_130846 20151219_123341 20151219_163343
20151217_211347 20151217_211710




BLF188XR HF amp project

I am now working on my latest NXP BLF188XR solid state amp project (spare time project). This new dual transistor package can tolerate approx 70:1 in SWR and can be fed by a 52V DC PSU. The design uses a copper heat spreader approach that is thermally coupled to a forced air cooled alu heatsink with large surface area. The output has dual broadband RF transformers and a current balun for unbalanced feed. The PSU is a power factor corrected switch mode supply that can supply 3KW continously. I will run it considerably below max output to increase MTBF (mean time between failure). The amp will in any case be run below legal limit.

The design features 1KW out on all bands to 6 meters, switched BPF, auto shutdown on overtemp, swr into BPF, swr after BPF and relay sequencing, variable speed fans on psu, low weight.

Below are some pictures of the project.

DSC_9774 DSC_9762 DSC_9816 DSC_9818 DSC_9769 DSC_9767 DSC_9738 DSC_9739


Repair of LDG automatic antennatuner

I blasted my LDG antennatuner some time ago. Or …. I thought I blasted it….. It appeared that it was only the resistor in the SWR detector circuit that got burned out. I replaced that resistor and now its ok again.It was easy to repair. However these small LDG tuners dont take more than 100W max. The designers have used ferrite cores, whereas it would have been a much better idea to use carbonyl cores or air core inductors. The latter doesnt get so easily saturated.

20150828_113855 20150828_102444 20150828_102215 20150828_101339

However I must say that the design of the LDG equipment I have seen so far is not very impressive. Why use that BIG chasis when you dont need it? Why use DB9 style connectors on a chassis that is supposed to be watertight? Look at that coax termination there. Both on the board and on the PL259 chassis connector. Why use RG174 teflon coax when you have such crappy terminaions? Perhaps it would be better with no coax at all :) However when the tuner works it works fairly OK. Just dont trust this kind of equipment in a contest or on a dx expedition.


3KW switchmode PSU with PFC for BLF188XR linear amplifier

I am currently on my sparetime working on a solid state linear amplifier with the BLF188XR transistor. For this I need a compact and stable PSU that can easily deliver the current that is required to drive the linear to legal limit out. Even if this PSU can deliver more than that, I plan on running it cool and with little heating.  Below I have posted some pictures of the little bigger  “Anderson Power Pole ” big brother connector. I use pretty fat copper wire to have no voltage drop. The PSU gives 50V out and was purcased as NOS. See another posting for pictures of the quite extensive PSU modifications that I had to do to make it work.

20151023_170822 20151024_121543 20151023_170228
20151024_120855 20151024_120441 20151024_101913

RF current amperemeter with log detector

I have long had the need to measure antenna current. This can be done by a rf-current transformer and a rectifier made by a shottky diode or fast silicon diode and an integrator driving a mechanical instrument. However the dynamic range is very limited with such a setup.

Therefore I made a new rf-amperemeter design with a log detector chip from Analog Devices driven from a current transformer made out of a split core ferrite material that has response in the HF and lower VHF frequency range.The current trafo is terminated in a few ohms and the RF current conductor (actually the primary) sees only a fraction of an ohm so very little influence is done on the circuit you are measuring. (Apart from capacitive coupling and a slight leakage inductance from the current transformer windings/ferrite combination). The ferrite core is a split type and is epoxied to a clip.

I calibrated the instrument by terminating the generator in a fancooled 100W dummy load and measured the voltage over the load by an oscilloscope. Since it has a log output the dynamic range from milliamp range up to 1,4A RF current. That would peg a mechanical instrument if you would at the same time want to be able to detect a significantly lower RF-current without having to change scales with switches / pot meters etc.

Next I plan on making a OLED display on this design with an arduino controller. Its a sparetime project so lets see how long tiem it takes before I implement that.

20151028_171941 20151028_171934 20151028_123754 20151028_123344 20151028_123330 20151028_111539 20151028_111534 20151027_222849 20151027_222832 20151027_222828 20151027_222353 20151027_222327 20151027_193055 20151027_151301 20151027_151250 20151027_123354 20151027_123343 20151027_123332 20151027_112816 20151027_112802 20151027_112746


A MIL-SPEC roller inductor for QRO operation

I recently got hold of a motorized roller inductor that is made PROPERLY. This is a MIL-SPEC unit that has been on stock for many years. It features a silver foil that is rolled on to a ceramic former, pretension, a shortcut cylinder that prevents eddy currents and arcing on the unused coil section under QRO operation. Due to that the unused coil is shorted and that the shorting is not a single turn, that the foil is wide, this coil has a very high Q.



Single Sideband (SSB) modulation on the Raspberry PI

F5OEO has recently written some code to transmit a SSB signal using just the hardware in the Broadcom SOC chip on the Raspberry Pi.  You can find more info on this link

I tested the code on my RPI on 6m via a cable connection. It worked OK. If you look at the S-meter you can see that the envelope is constant. This is due to that the RPI has no way of modulating the envelope so the software actually modulates frequency. It is kind of constant envelope SSB.

Below you can see what the signal looks like. (This is received on a SDR via an attenuator). The signal is a bit too wide. However cool test.

If you want to test the code yourself you can check it out over on F5OEO at github

Warning: do not connect the RPI GPIO output running this code to an external antenna without a bandpass or lowpass filter and a valid amateur radio license. Never transmit any signal outside the amateur bands.

Posted: November 13th, 2015 under Amateur radio, Hacks, SDR. Tags: , , , ,
Comments: none